Introduction to Welding and its types Notes

Welding

Introduction:

  • Welding is a fabrication process used to join materials, usually metals or thermoplastics.
  • A process used to permanently joining two pieces of metal, usually by means of heat.
  • During welding, the workpieces to be joined are melted at the joining interface and usually, a filler material is added to form a pool of molten material (the weld pool) that solidifies to become a strong
  • Welding Unlike other joining processes, it permits the utilization of full strength of the material at the

Used for manufacturing to produce or repair of:

  1. Ships
  2. Storage tanks
  3. Pipelines
  4. Trains
  5. Automobiles
  6. Airplanes
  7. Home Appliances
  8. Bridges

Types of Welding:

Basically, welding may be classified into three types.

  1. Plastic welding: In the plastic welding or pressure welding process, the pieces of metal to be joined are heated to a plastic state and then forced together by external pressure. These welding are also known as liquid-solid welding process. This procedure is used in forge welding and resistance welding.
  2. Fusion welding: In the fusion welding or no pressure welding process, the material at the joint is heated to a molten state and allowed to solidify. These weldings are also known as the liquid state welding process. This includes gas welding, arc welding, thermite welding, etc.
  3. Cold welding: In this welding process, the joints are produced without application of heat, but by applying pressure which results in diffusion or inter-surface molecular fusion of the parts to be joined. It is also known as the solid-state welding process. This process is mainly used for welding nonferrous sheet metal, particularly aluminum and its alloys. This includes ultrasonic welding, friction welding, Explosive welding, etc.
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